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How to maximise pallet racking for Safety & Efficiency

Proper pallet racking is fundamental to any workplace that demands efficient storage solutions. The right design and usage of a pallet racking system ensures the workspace remains organised and secure. Understanding how to use these systems effectively and efficiently is key. Dexion Pallet Racking makes it easy by providing a structured way to store materials on pallets and their Industrial pallet racks use vertical space to simplify inventory management and item retrieval.

A system setup includes upright frames, beams, and wire decking, facilitating the neat arrangement of pallets, and allowing straightforward access to stored items using forklifts or other material-handling equipment. You need to design and execute them precisely to enhance workspace functionality and protect everyone involved.

In this article, we’ll show you how to make your pallet racking safer and more effective for storage solutions.

Plan The Design and Layout For Correct Pallet Racking

Understanding the rated capacity of warehouse pallet racking prevents accidents and maintains the system’s structural integrity. The two primary capacities are the maximum unit load and the total rated capacity for each bay. Exceeding these can lead to structural failure and pose significant risks to workers and stored goods. You must mark and communicate these capacities to everyone using weight load signages displayed clearly.

Seek Guidance on Pallet Rack Modifications and Maintenance

To keep the workplace safe, it is recommended that no modifications or alterations are done to the pallet racking system. In the case that it is required, always check with the manufacturer to maintain the structural integrity and reliability of the racking system. The systems also need regular inspections to identify any signs of damage or wear and tear. Replace damaged components quickly with approved parts to ensure ongoing safety and efficiency.

Comply to Pallet Racking Operating Instructions

Establish clear operating protocols for safety and efficiency. Create guidelines for the correct use of material handling equipment. Have restrictions on unauthorised alterations. And have a clear process for reporting damage or safety concerns.

Providing comprehensive and ongoing training to employees involved in pallet racking operations is also important for minimising risks and ensuring compliance with procedures.

Identify the Suitable Pallet Type

Carefully choose the pallet type and pallet size for goods stored. Only experienced staff should review any changes in pallet design or size. This will prevent problems such as overloading, decreased stability, or damage to the storage structure.

Selected pallets must be compatible with the racking design to maintain safety and stability. A consultation with Dexion can help you work out exactly what you need.

Implement Pallet Racking Inspections & Maintenance

Encourage a culture where racking inspections are conducted regularly. This practice is essential to identify potential hazards and damages so they can be addressed promptly. Report safety concerns to the safety team and manufacturer for further remedial actions.

Pallet racking is an important component of any storage facility. Correct design, installation, and maintenance will ensure workplace safety and efficiency. By adhering to established guidelines, conducting regular inspections, and providing comprehensive training, businesses minimise risks and create a safe working environment for their employees. Safety should always be a top priority in the workplace.

Dexion is compliant to the latest global and Australian racking standards such as AS4084:2023, meeting all design and manufacturing standards.

We also actively monitor industry trends to anticipate future needs.

You can rely on Dexion for your industrial storage needs. We are committed to compliance, innovative solutions, and reliability. We ensure your warehouse racking systems meet the highest standards of safety and efficiency.


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